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Course Contents - Diesel Fuel Injection 

EP-B (1 Day)

Diesel Basic (theory and Practical work)

Participant:  Diesel Apprentice / Workshop Assistant with Minimum experience.

·         The history and basics of Diesel systems, supply pumps, injectors and test benches.

·         Test bench maintenance and mounting of Bosch type pumps onto the test bench.

·         Dismantling, assembling and testing of supply pumps and Bosch injectors.


EP-1A (4 Days)

A-type Diesel Fuel Injection (Theory and Practical work)

Participants:  Diesel Apprentice / Mechanics with at least 6 months experience.

·         The Basics of in-line Diesel systems, supply pumps, injectors and trimming devices.

·         Dismantling, assembling and calibration of Bosch “A” type pumps with governors RQ and RQV without Manifold Pressure Compensators.

·         Use of Electrical Service Information and Service instruction system.


EP-1P (4 Days)

P & MW – type Diesel Fuel Injection (Theory and Practical work)

Participants:  Diesel Apprentice / Mechanics with at least 6 months experience.

·         Dismantling, assembling and calibration of Bosch “P” type pumps with governors RQV and RSV with Manifold Pressure Compensators.

·         Dismantling, assembling and calibration of Bosch “MW” type fuel injection pumps with pressure compensators and Altitude compensators.

·         Use of Electrical Service Information and Service instruction system.


EP-2 (3 Days)

Pump theory, Governor Theory (Theory and Practical work)

Participants:  Diesel Apprentice / Mechanics with sound experience.

·         Theory relating to camshafts’ profiles, plunger dimension, duel quantities etc…

·         Calculation and adjustment of speed droop (P-Grade).

·         Testing and setting of RQV…K governors.

·         Use of Electrical Service Information and Service instruction system.


EP-3 (2.5 Days)

VE…F type Diesel fuel Injection (Theory and Practical work)

Participants:  Diesel Apprentice / Mechanics with sound experience.

·         Dismantling, assembling and calibration of Bosch and Zexel VE…F type fuel injection pumps with or without Manifold Pressure Compensators and Altitude Compensators.

·         Use of Electrical Service Information and Service instruction system.

Diagnostics for Repair Shops
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